Integrated engineering
Mechanical, process, automation and handling interfaces are considered together.
ALUFORMIX designs and supplies integrated extrusion equipment from billet preparation and hydraulic presses to downstream handling, ageing, packing and smart logistics. Whether you are building a new line, expanding capacity or modernizing existing machinery, we engineer the system around your profiles, process and production goals.
Extrusion performance depends on how well every stage works together. ALUFORMIX connects billet handling, temperature preparation, press loading, extrusion, quenching, profile transfer, stretching, cutting, stacking, ageing and packing into a coordinated production flow. Our scope can begin with one machine and extend to the engineering of a complete plant.
Prepare every log and billet for stable, repeatable extrusion through storage, loading, cleaning, controlled heating, cutting and accurate transfer.
Explore UpstreamIntegrate billet loading, lubrication, hydraulic extrusion presses and coordinated controls at the core of the line.
Explore Press ZoneControl profile cooling, pulling, handling, stretching, cutting and inspection from the press exit to finished length.
Explore DownstreamReduce avoidable handling through automatic stacking, basket transport, cranes, conveyors and warehouse integration.
Explore Automation & LogisticsEngineer ageing and die-heating systems around production capacity, loading method and temperature-uniformity needs.
Explore Heat TreatmentProtect finished profiles with coordinated forming, film, wrapping, support-block and transfer solutions.
Explore PackagingComplete the plant with die preparation, scrap handling, storage, transport and supporting systems.
Explore AuxiliaryA complete line is more than a collection of machines. ALUFORMIX develops the process concept, equipment interfaces, line layout, utilities, automation architecture and commissioning sequence as one project. This integrated approach helps customers manage technical responsibility, installation planning and future expansion more effectively.
Existing extrusion plants can gain new capability without replacing every asset. ALUFORMIX evaluates the current process and develops targeted mechanical, hydraulic, electrical, control, safety and downstream improvements. Each revamping scope is based on actual operating constraints and an agreed performance objective.
ALUFORMIX can prepare new and upgraded equipment for PLC/SCADA integration, production-data collection, alarm analysis, condition monitoring and connection to plant-level systems. The objective is practical visibility: help teams understand production, downtime, energy use and maintenance needs more clearly.
Complete equipment for a new line, and the engineering, spares and cover that keep an existing one earning.
A walkthrough of the complete extrusion process and the ALUFORMIX facilities behind it.
From the first log movement to packed profiles leaving the plant. The final order and machine interfaces always depend on the selected line arrangement.
01Extrusion log storageOrganized receipt, buffering and feeding of logs.
02Log loader & pusherControlled movement from storage into the heating system.03Log / billet cleaningRemoval of surface contamination before heating and extrusion.
04Billet furnace / preheatingTemperature preparation matched to alloy and production plan.
05Billet restManaged buffering and controlled presentation after heating or cutting.
06Billet saw / shearAccurate billet-length preparation for the press cycle.07Billet transferSafe movement between cutting, buffering and press-side equipment.08Billet positionerAlignment and centering before final loading.09Robotic loaderRepeatable loading into the press zone.
10Extrusion pressControlled force and motion to form the required profile. 800 to 4,000 MT tonnage capacity, 4" to 10" billet diameter.
11Quenching systemAir, water or combined profile cooling according to process needs.
12Puller and puller sawGuided profile extraction and synchronized separation.
13Lead out tablesProfile support and controlled heat removal after extrusion.
14Cooling & handling tablesTransfer through cooling, accumulation and finishing stages.15Stretchers with stretcher beamProfile straightening and controlled deformation.
16Cutting tableFinal-length cutting for subsequent handling.17Inspection tableAccessible presentation for visual and dimensional checks.
18Stacking systemLayer formation and protected profile placement.19Basket conveyorsMovement of loaded and empty baskets through the plant.20Ageing ovenHeat treatment for the specified temper and mechanical properties.
21Packing systemProfile protection, bundle formation and wrapping.Our equipment concepts can be configured for extrusion businesses producing profiles for:
Mechanical, process, automation and handling interfaces are considered together.
Complete plants, individual machines, line extensions and modernization projects.
Practical access, service planning and component strategy are considered during engineering.
Automation and data connectivity can scale with the plant’s needs.
Support from concept and layout through installation, training and after-sales requirements.
Share your profiles, target capacity, billet range, available layout and project stage. We will help define the right equipment and engineering path.
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