COMPLETE EXTRUSION. ENGINEERED AS ONE.
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Complete Extrusion Lines

One production objective. One integrated extrusion line.

ALUFORMIX develops complete extrusion-line solutions that connect process engineering, equipment selection, material flow, automation, utilities and project execution. Each line is configured around the customer’s product mix, target capacity, billet range, site conditions and automation priorities.

Start Line Planning
Our complete-line scope

What the project covers

  • Production concept and capacity basis
  • Block layout and detailed line arrangement
  • Upstream billet preparation and heating
  • Hydraulic extrusion press and press-zone integration
  • Quenching, puller, saw and downstream handling
  • Stretching, final cutting and inspection
  • Stacking, basket movement and logistics
  • Ageing and die-heating systems
  • Profile packaging and finished-goods transfer
  • Electrical, PLC, SCADA and data architecture
  • Utilities and equipment-interface requirements
  • Installation, commissioning and training plan
The 21-step ALUFORMIX process scope

From log storage to packed profiles

The flow below keeps the full equipment scope with profile cooling in the normal downstream sequence. Final order and machine interfaces always depend on the selected line arrangement.

  1. ALUFORMIX automatic extrusion log storage, charging and feeding system01Extrusion log storageOrganized receipt, buffering and feeding of logs.
  2. ALUFORMIX log loader and log pusher tables feeding an aluminium extrusion line02Log loader & pusherControlled movement from storage into the heating system.
  3. ALUFORMIX automatic extrusion log storage, charging and feeding system03Log / billet cleaningRemoval of surface contamination before heating and extrusion.
  4. ALUFORMIX log heating furnace with recirculation blower for aluminium billet preheating04Billet furnace / preheatingTemperature preparation matched to alloy and production plan.
  5. ALUFORMIX billet rest station with buffer rollers and pneumatic centering05Billet restManaged buffering and controlled presentation after heating or cutting.
  6. ALUFORMIX robotic billet loader cell combining billet shear, gauge, transfer, positioning pusher and robotic arm06Billet saw / shearAccurate billet-length preparation for the press cycle.
  7. ALUFORMIX robotic billet loader cell combining billet shear, gauge, transfer, positioning pusher and robotic arm07Billet transferSafe movement between cutting, buffering and press-side equipment.
  8. ALUFORMIX robotic billet loader cell combining billet shear, gauge, transfer, positioning pusher and robotic arm08Billet positionerAlignment and centering before final loading.
  9. ALUFORMIX robotic billet loader cell combining billet shear, gauge, transfer, positioning pusher and robotic arm09Robotic loaderRepeatable loading into the press zone.
  10. ALUFORMIX hydraulic aluminium extrusion press cylinder, columns and main ram10Extrusion pressControlled force and motion to form the required profile. 800 to 4,000 MT tonnage capacity, 4" to 10" billet diameter.
  11. ALUFORMIX intensive air quench system at the press exit of an aluminium extrusion line11Quenching systemAir, water or combined profile cooling according to process needs.
  12. ALUFORMIX puller with integrated puller saw on the extrusion run-out12Puller and puller sawGuided profile extraction and synchronized separation.
  13. ALUFORMIX lead out tables with puller railway track for aluminium profile extraction13Lead out tablesProfile support and controlled heat removal after extrusion.
  14. ALUFORMIX cooling and handling tables carrying extruded aluminium profiles14Cooling & handling tablesTransfer through cooling, accumulation and finishing stages.
  15. ALUFORMIX cooling and handling tables carrying extruded aluminium profiles15Stretchers with stretcher beamProfile straightening and controlled deformation.
  16. ALUFORMIX profile flying cut saw and clamping section on the extrusion line16Cutting tableFinal-length cutting for subsequent handling.
  17. ALUFORMIX cooling and handling tables carrying extruded aluminium profiles17Inspection tableAccessible presentation for visual and dimensional checks.
  18. ALUFORMIX cooling tables, overhead crane and automatic basket stacking logistics18Stacking systemLayer formation and protected profile placement.
  19. ALUFORMIX cooling tables, overhead crane and automatic basket stacking logistics19Basket conveyorsMovement of loaded and empty baskets through the plant.
  20. ALUFORMIX log heating furnace with recirculation blower for aluminium billet preheating20Ageing ovenHeat treatment for the specified temper and mechanical properties.
  21. ALUFORMIX APS automatic packaging system with robotic bundle transfer and ASRS automatic storage racks behind it21Packing systemProfile protection, bundle formation and wrapping.
Project delivery approach

How a line project runs

  1. 01Process definitionConfirm profiles, alloys, billet range, target production, quality requirements and operating model.
  2. 02Concept engineeringDevelop material flow, equipment architecture, preliminary layout and utility basis.
  3. 03Detailed engineeringFinalize machine design, interfaces, controls, foundations, safety concept and project documentation.
  4. 04Manufacturing and testingExecute stage inspections, subassembly checks and agreed pre-dispatch trials.
  5. 05Site integrationCoordinate installation, alignment, electrical integration and interface completion.
  6. 06Commissioning and handoverComplete dry runs, hot trials, training, documentation and agreed acceptance steps.

Plan your complete extrusion line

Send your target profile mix, billet sizes, desired press capacity, available site layout and project timeline to begin concept discussions.

Start Line Planning
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